GorbaDisplay: Difference between revisions

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{{Project
{{Project
   |Name=GorbaDisplay
   |Name=GorbaDisplay
   |Picture=whyunopicture.jpg
   |Picture=gorba-type.jpg
   |Omschrijving=Public transport LED display
   |Omschrijving=Public transport LED display
   |Status=Initializing
   |Status=Initializing
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== Introduction ==
== Introduction ==
This project is about reverse engineering a former public transport LED display.
This project is about reverse engineering a former public transport LED display.
It consists of Z panels of each X * 16 LEDs.
It consists of 4 panels of each 32 * 16 LEDs.
Each panel has 16 amber LEDs vertically.


The plan is to make the display fully addressable as a bitmap display over a network connection, preferably with individually controllable brightness.
The plan is to make the display fully addressable as a bitmap display over a network connection, preferably with individually controllable brightness per pixel.


== Hardware ==
== Hardware ==
Line 20: Line 19:
This thing consists of two main parts:
This thing consists of two main parts:
* a control board, with logic to receive (for example) text messages over a serial connection and convert them to a bitmap display on the display board
* a control board, with logic to receive (for example) text messages over a serial connection and convert them to a bitmap display on the display board
* a display board, with logic to light up each LED
* a display board, with logic to light up each LED, consisting of 4 panels of 16x16 LEDs each
Between them is a 14-pin connector, probably carrying the low-level LED control signals.
 
The display board consists of several (4?) panels of LEDs.


It has a light sensor to sense the ambient light level.
It has a light sensor to sense the ambient light level.


=== Theory of operation ===
Each panel appears to work almost independently: it has its own power supply circuit, receiving input through a 14-pin connector and forwarding data to the next panel using another 14-pin connector.
My guess this is probably another row-multiplexed display.
Each panel receives 24V and contains an LM2678 chip, also known as the Texas instruments "simple switcher", to drop the voltage down to approximately 2.2V.
The display can light up one row at a time. By quickly lighting up each row in succession, the illusion to a human observer is that all LEDs are on simultaneously.


The display board contains the followings integrated cicruits:
Each display panel contains the following integrated cicruits:
* 74HC541, an octal buffer/line driver, probably buffers all signals coming in from the 14-pin connector to the rest of the electroncis
* 74HC541, an octal buffer/line driver, buffers most of the signals coming in from the 14-pin connector to the rest of the electronics on the panel
* 74HC238, a 3-to-8 line decoder/demultiplexer, probably selects which row is currently being lit up
* 74HC238, a 3-to-8 line decoder/demultiplexer, probably selects which row is currently being lit up
* group of 4x IRF7425, power MOSFET, probably drives a row of LEDs
* group of 4x IRF7425, power MOSFET, probably for driving a 1-out-of-4 row of LEDs
* a whole bunch of TPIC6C596, 8-bit shift register, probably drives the columns inside one row of LEDs
* a whole bunch of TPIC6C596, 8-bit shift register, probably drives the columns inside one row of LEDs
* LMC6482, dual opamp, probably used to interface with the light sensor / LDR
Each LED has a 10 ohm resistor in series. LEDs are amber/orange.
=== Theory of operation ===
This is a row-multiplexed display, during each phase it lights up 1/4th of its rows.
By quickly lighting up rows in succession, the illusion to a human observer is that all LEDs are controlled simultaneously.
Each 32x16 panel contains 512 LEDs and 16x8-bit shift registers.


The demultiplexer handles only 3 bits, perhaps there are two of them to handle 16 rows: one for the top 8 rows and one for the bottom 8 rows.
==== row demultiplexer ====
The row demultiplexer receives 3 bits input.
The lower two bits are used to select which row (out of 4) to light up.
The highest bit is used an enable bit for the row multiplexer.
 
==== column registers ====
Each panel contains 32x16 pixels.
It has a shift register consisting of 16 TPIC6C596 circuits organised in 4 rows of each 32 pixels. The shift registers of one panel are wired up in series.
At the end of the shift register chain of each panel, there is another 596 chip, the output feeds into the data pin of the output 14-pin connector.


=== 14-pin connector ===
=== 14-pin connector ===
My guess for the pinout so far is:
Connections for the pinout are:
1 - power or ground
{| class="wikitable"
2 - power or ground
|+Connections
3 - ?
|-
4 - ?
!Pin!!Id!!Wemos D1 mini!!Remark
5 - A1 of multiplexer
|-
6 - A2 of multiplexer
|1||VCC||-||Power
7 - ?
|-
*  8 - ?
|2||VCC||-||Power
9 - ?
|-
* 10 - A0 of multiplexer
|3||ROW_SEL0||D1||74HCT541:A3-Y3 -> 74HCT238:A0, 0 = active
* 11 - ?
|-
* 12 - SRCK, data clock
|4||ROW_SEL1||D2||74HCT541:A2-Y2 -> 74HCT238:A1, 0 = active
* 13 - power or ground
|-
* 14 - power or ground
|5||ROW_SEL2||D3||74HCT541:A1-Y1 -> 74HCT238:A2, acts as a disable for the row multiplexer
|-
|6||?||-||74HCT541:A0-Y0 -> ?
|-
|7||?||-||
|-
|8||?||-||
|-
|9||COL_DATA||D5||596:SER_IN
|-
|10||COL_ENABLE||D6||74HCT541:A4-Y4 -> 596:G, 0 = active, 1 = inactive
|-
|11||COL_CLOCK||D7||74HCT541:A5-Y5 -> 596:SRCK
|-
|12||COL_LATCH||D8||75HCT541:A6-Y6 -> 596:RCK
|-
|13||GND||GND||Ground
|-
|14||GND||-||Ground
|}


There are possibly pins for:
== Software ==
* row select, bit 0
Repository: https://github.com/bertrik/GorbaDisplay
* row select, bit 1
* row select, bit 2
* row select, bit 3
* row-enable
* shift register data
* shift-register clear
* shift-register data
* analog LDR value
* remote control input
* power pin
* power pin
* ground pin
* ground pin


== Software ==
This is able to control one panel of 32x16 pixels using an ESP8266 (wemos d1 mini).
 
Nice looking font for use on one panel:
https://fontstruct.com/fontstructions/show/2168506/4x6-font-6
Digits are 4 pixels wide, so should be able to fit an ip address on one panel (on two rows).

Latest revision as of 10:47, 19 September 2023

Project GorbaDisplay
Gorba-type.jpg
Public transport LED display
Status Initializing
Contact bertrik, User:Eloy
Last Update 2023-09-19

Introduction

This project is about reverse engineering a former public transport LED display. It consists of 4 panels of each 32 * 16 LEDs.

The plan is to make the display fully addressable as a bitmap display over a network connection, preferably with individually controllable brightness per pixel.

Hardware

14-pin header + chips

This thing consists of two main parts:

  • a control board, with logic to receive (for example) text messages over a serial connection and convert them to a bitmap display on the display board
  • a display board, with logic to light up each LED, consisting of 4 panels of 16x16 LEDs each

It has a light sensor to sense the ambient light level.

Each panel appears to work almost independently: it has its own power supply circuit, receiving input through a 14-pin connector and forwarding data to the next panel using another 14-pin connector. Each panel receives 24V and contains an LM2678 chip, also known as the Texas instruments "simple switcher", to drop the voltage down to approximately 2.2V.

Each display panel contains the following integrated cicruits:

  • 74HC541, an octal buffer/line driver, buffers most of the signals coming in from the 14-pin connector to the rest of the electronics on the panel
  • 74HC238, a 3-to-8 line decoder/demultiplexer, probably selects which row is currently being lit up
  • group of 4x IRF7425, power MOSFET, probably for driving a 1-out-of-4 row of LEDs
  • a whole bunch of TPIC6C596, 8-bit shift register, probably drives the columns inside one row of LEDs
  • LMC6482, dual opamp, probably used to interface with the light sensor / LDR

Each LED has a 10 ohm resistor in series. LEDs are amber/orange.

Theory of operation

This is a row-multiplexed display, during each phase it lights up 1/4th of its rows. By quickly lighting up rows in succession, the illusion to a human observer is that all LEDs are controlled simultaneously.

Each 32x16 panel contains 512 LEDs and 16x8-bit shift registers.

row demultiplexer

The row demultiplexer receives 3 bits input. The lower two bits are used to select which row (out of 4) to light up. The highest bit is used an enable bit for the row multiplexer.

column registers

Each panel contains 32x16 pixels. It has a shift register consisting of 16 TPIC6C596 circuits organised in 4 rows of each 32 pixels. The shift registers of one panel are wired up in series. At the end of the shift register chain of each panel, there is another 596 chip, the output feeds into the data pin of the output 14-pin connector.

14-pin connector

Connections for the pinout are:

Connections
Pin Id Wemos D1 mini Remark
1 VCC - Power
2 VCC - Power
3 ROW_SEL0 D1 74HCT541:A3-Y3 -> 74HCT238:A0, 0 = active
4 ROW_SEL1 D2 74HCT541:A2-Y2 -> 74HCT238:A1, 0 = active
5 ROW_SEL2 D3 74HCT541:A1-Y1 -> 74HCT238:A2, acts as a disable for the row multiplexer
6 ? - 74HCT541:A0-Y0 -> ?
7 ? -
8 ? -
9 COL_DATA D5 596:SER_IN
10 COL_ENABLE D6 74HCT541:A4-Y4 -> 596:G, 0 = active, 1 = inactive
11 COL_CLOCK D7 74HCT541:A5-Y5 -> 596:SRCK
12 COL_LATCH D8 75HCT541:A6-Y6 -> 596:RCK
13 GND GND Ground
14 GND - Ground

Software

Repository: https://github.com/bertrik/GorbaDisplay

This is able to control one panel of 32x16 pixels using an ESP8266 (wemos d1 mini).

Nice looking font for use on one panel: https://fontstruct.com/fontstructions/show/2168506/4x6-font-6 Digits are 4 pixels wide, so should be able to fit an ip address on one panel (on two rows).